FIBCs (Flexible Intermediate Bulk Containers), commonly known as Big Bags, Jumbo bags, Bulk bags, Super Sacks bag, Tote bags, etc., are woven from PP Fabric and are primarily used to transport and store industrial products. FIBCs are versatile and cost-effective packaging solutions widely used in agricultural, construction, chemical, mining, and consumer goods industries. These bags are available in various shapes, sizes, capacities, and specifications, depending on the specific product requirements.
FIBCs come in a wide range of sizes and capacities, with the common range varying from 500 lbs to 5500 lbs. The size of the bag determines its capacity, and custom FIBCs can be manufactured to suit any specific needs. Typical sizes vary from 35 x 35 x 30 inches to 42 x 142 x 90 inches. Super Sacks have the lowest ratio for packaging weight to transported weight, making them ideal for storing and transporting a variety of dry and flowable materials such as chemicals, food, pharmaceuticals, building materials, firewood, cereals, seeds, and fertilizers.
FIBC bags come with PE liner options, including inserted, flanged, tabbed/sewn, glued, form-fitted, gusseted, and baffle liner, providing additional protection and barrier properties for the stored materials.
Filling and discharge styles for FIBCs include open top, flap top, duffle top or skirt top, spout top, conical spout top for the top, and closed or flat bottom, skirt open dump bottom, and spout bottom with Iris (Pajama) or Petal (Star) closure for the base.
The advantages of FIBCs are numerous. They can carry up to 1000 times their own weight, eliminate the need for pallets due to integral lifting loops, offer custom size and design options, cost-effectiveness with low packaging cost per metric ton, and various filling, discharging, and lifting facilities. FIBCs are also suitable for handling hazardous chemicals, are easily printable for branding purposes, strong yet flexible, recyclable, and can be UN certified for transporting hazardous materials.
Among bulk bag manufacturers, FPS stands as a leading distributor of FIBCs and Super Sacks for sale, providing a wide range of bulk bags for anyone seeking to purchase these high-quality FIBC bags. As one of the largest suppliers of FIBCs in North America, FPS offers outstanding customer service, quick shipping, and a satisfaction guarantee on all bulk bags.
The manufacturing process of bulk bags involves several crucial steps to ensure the highest quality and durability. It starts with extrusion, where polypropylene granules are melted and converted into tapes that form the woven fabric. The tapes are then woven into fabric on circular or flat looms. If required, the fabric is laminated with a moisture-resistant PP film. Next, the fabric is cut into specific sizes, and printing is done using FDA-approved ink for labeling and branding purposes. Heavier polypropylene tapes are woven into webbing, forming the lift loops of the bulk bags. Skilled laborers assemble the various components, and the bags undergo inspection and testing to meet safety and quality standards. Once the production is complete, the bulk bags are packed and stored for distribution.
Choosing the right FIBC manufacturer is essential for receiving high-quality and reliable bulk bags. FPS’s domestic fibc manufacturing facilities in the United States ensure minimized lead times, improved supply chain management, and reduced costs for customers. The proximity to customers allows for better communication, faster product sampling, and on-site inspections, ensuring superior product quality and customer satisfaction.
In conclusion, FIBCs offer a versatile and efficient solution for the transportation and storage of various industrial products. With the right manufacturer like FPS, customers can benefit from customized FIBC bags that meet their specific requirements, ensuring safe and reliable handling of their goods.